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Shalaka

Industrial IoT

Most plants already have the data they need. It sits inside machines, meters and instruments that were never connected. We get it out without replacing the equipment, and put it where your team can act on it, starting with one machine.

What we can take on

  • Connecting machines and instruments that only have a serial port, without changing them.
  • Energy monitoring from the Modbus meters already in your panels.
  • Machine health: vibration and temperature on motors, pumps and other rotating machines.
  • Gateways that read Modbus and other field protocols, keep data when the network drops, and send it to the cloud.
  • Dashboards and daily reports for plant managers and maintenance teams.
  • Device updates, security and support after go-live.
  • For machine and instrument makers: adding connectivity to your product line without redesigning its main board.

How a plant project usually runs

We start with a list of the machines and meters, what each one can output, and what network is available where they stand. Then one machine or one panel is connected first, installed during a planned stop, and its data checked against the readings your team already trusts. Only then does it extend to the rest of the line.

Built to keep running

Field wiring gets isolation and surge protection where it needs it. Devices use encrypted connections and their own credentials, keep data when the network drops, and take firmware updates remotely. After go-live we watch that every device is reporting, and fix the ones that stop.

For machine and instrument makers

If your customers are asking for remote monitoring, there is often a shorter route than a new board: a small add-on module that reads the serial port your product already has. The original product, its approvals and its production line stay as they are, and customers who already own one can add the module in the field.

For your engineers

Parts, protocols and tools we use for this work. The full list is on the technologies page.

  • Modbus RTU
  • RS485
  • RS232
  • 4 to 20 mA
  • Isolated I/O
  • Energy meters
  • Accelerometers
  • MQTT
  • LoRa
  • LTE Cat-1
  • Wi-Fi with WPA2-Enterprise
  • AWS IoT
  • Web dashboards
  • Excel and PDF reports
  • Odoo integration

Questions about this

Do we have to replace machines or change PLC programs?

Usually not. We read the outputs the equipment already has: serial ports, Modbus registers, meter readings, or a sensor added on the outside of a motor.

What if there is no network on the shop floor?

We use what works at the site: plant Wi-Fi where IT allows it, cellular, or LoRa to a gateway. Data is kept on the device when the link drops and sent when it returns.

Can the data go into our ERP or other systems?

Yes. Data can be sent to your systems over standard interfaces, and we have connected devices to ERP systems such as Odoo.

How do we start without a large budget?

With one machine or one panel. Once the data has proved useful, the same setup extends to the rest of the line.

Related

Tell us what you are building.

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